Conductor types

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Wire and cable connects allows the safe transport of electricity between all of the different components of an electrical system. Wire refers to a single conductor whereas cable contains various different conductors within an additional layer of insulation. The proper size of wire for a cirucit depends upon:

  1. Wire ampacity - which is the amount of current that it can safely carry under the conditions without overheating.
  2. Voltage drop - which is the percentage of voltage that is lost when the circuit is operating.

Wires for use in electrical systems are made of copper or aluminum, but for offgrid applications copper is almost universally used as it can carry more current for the same wire size and is more flexible.

Color!!!!!!!!!!!!

Size

Wires come in standard sizes that are linked to the amount of current that they can safely carry (see wire ampacity). The two most common standards for wire size are American Wire Gauge (AWG) and mm². These two systems are not directly equivalent.

Standard AWG Metric equivalent Standard metric equivalent (mm)
18AWG .82mm² 1mm²
16 AWG 1.31mm² 1.5mm²
14 AWG 2.08mm² 2.5mm²
12AWG 3.31mm² 4mm²
10 AWG 5.26mm² 6mm²
8 AWG 8.37mm² 10mm²
6 AWG 13.3mm² 16mm²
4 AWG 21.2mm² 25mm²
3 AWG 26.7mm²
2 AWG 33.6mm² 35mm²
1 AWG 42.4mm² 50mm²
1/0 AWG 53.5mm²
2/0 AWG 67.4mm² 70mm²
3/0 AWG 85mm² 95mm²
4/0 AWG 107mm² 120mm²

Wire types

Letter designation Signifies
T Thermoplastic insulation
H Heat resistant
HH High heat resistance up to 194-degrees Fahrenheit
W Rated for wet locations
N Nylon-coated to resist damage from oil or gasoline
X Synthetic polymer, flame-resistant


Types

Characteristics

Projected life

Maintenance

Recyclability

Notes